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New process vaporizes plastic bags and bottles, yielding gases to make new, recycled plastics

berkeley.edu
submitted
8 mos ago
bybambamtoscience

Summary

UC Berkeley process turns plastic waste into gases that are the building blocks for new plastics. The process, if scaled up, could help bring about a circular economy for many throwaway plastics, with the plastic waste converted back into the monomers used to make polymers.

UC Berkeley team develops process for breaking down polyethylene plastic bags into the monomer propylene. The monomers could then be reused to make polypropylene plastics. This would create a circular polymer economy for plastics, reducing the need to make new plastics.

In the new process, the expensive, soluble metal catalysts have been replaced by cheaper solid ones commonly used in the chemical industry. Continuous flow processes can be scaled up to handle large volumes of material.

The new catalysts avoid the need to remove hydrogen to form a breakable carbon-carbon double bond in the polymer. The two catalysts together turned a nearly equal mixture of polyethylene and polypropylene into propene and isobutylene.

Conk added plastic additives and different types of plastics to the reaction chamber to see how the catalytic reactions were affected by contaminants. Small amounts of these impurities barely affected the conversion efficiency, but small amounts of PET and polyvinyl chloride — PVC — significantly reduced the efficiency.

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6 Comments

4
joesch
8 mos ago
Is this another one of those great ideas that never sees the light of day?
2
bambamOP
8 mos ago
Really hoping it's not! There seems to be a good bit behind that could help move it along!
2
practicalmagic
8 mos ago
I just can't get excited for them until they're actually being used
2
joesch
8 mos ago
Not a bad approach to take. I do try to not be too pessimistic and remind myself that at least people are trying to find solutions!
3
theonesource
8 mos ago
What byproducts come out of this that we should worry about?
3
valiantexplorer
8 mos ago
They seem to just emphasize the high percentage of monomers you get back so I'm curious where the annoying downside is that doesn't make this viable